01
Connect
Connects the data you already have - historian, CMMS, MES, LIMS, shift logs, even email chains - and enriches it with operational context.
HistorianCMMSMESLIMSShift logsEmail→ one contextualized layer
Subatix · 29 · Cu - copper-producing operations
AI systems for copper-producing operations.
Self-improving operating systems that find and capture hidden production capacity within your current assets - from concentrate to cathode.
01The systems
Solutions map
Modular AI solutions across the process stages. Select any system to preview its workspace.
FoundationPowers up every solution
Production · RecoveryHold recovery, on-spec grade
Production · ThroughputMore tons through the mill
Equipment AvailabilityProtect uptime
Foundational
Reliability
Production
Maintenance
DataBridge
Recoverable Loss
Autonomous Pareto of operational losses · value-in-use economics · evidence-linked
11 sources · 12 mo
02Why?
Copper plants hold additional production potential, hidden across the data they already have.
The money concentrates in a small number of problems - but finding them means connecting systems that were never designed to talk to each other.
Every one of these is measurable and recoverable - once the evidence sits in one place instead of five.
- 01
Recovery. copper lost to flotation tails as feed grade, grinding P80/PSD and mineralogy change
- 02
Throughput. crushers and mills run below potential against the binding constraint - hard or coarse ore, SAG limits, flotation residence
- 03
Concentrate grade & payables. grade, by-product credits and penalty elements not balanced to net payable value
- 04
Reagents. sub-optimal selection, recipe and dosing for the feed - over- or under-dosing across ore types
- 05
Reliability & maintenance. bad actors on mills, pumps, crushers and flotation; reline timing, spares and approval delays
03How it works
One loop, run continuously.
Not a one-off diagnostic. Subatix runs the same loop your best engineers would - across all of the data, all of the time.
02
Find
Searches across every source for losses and uplift opportunities, and translates each one into recoverable dollars.
01SAG-1 pinion bearing - recurring wear, drive train$0.98M
02FC-3 recovery window drifting off pH target$0.71M
03
Recommend
Domain modules turn findings into prioritized actions - every claim linked to the records behind it.
Primary · root cause58%
Lubrication-film breakdown on pinion bearing B-101 under sustained high-tonnage load drives temperature excursions and accelerated wear. Consistent across 5 work orders and vibration-trend history.
04
Act
Your team decides and executes. The system tracks outcomes, updates as new data lands, and keeps learning your plant.
ApproveAssignDismissyour team decides
04The output
Not a dashboard. A finding you can audit.
Rank 01 · open finding$0.98M loss / 12mo · 5 events · 26.0h downtime
SAG-1 Pinion Bearing
SAG-1 › drive train › pinion bearing B-101 › area CONC-GRIND
Primary · root cause58%
Lubrication-film breakdown on pinion bearing B-101 under sustained high-tonnage load drives temperature excursions and accelerated wear. Consistent across 5 work orders and vibration-trend history.
Evidence chain
4 sources · 15 recordsCMMS5 work orders in 12 mo - 3 bearing replacements on B-101WO-51102 · 9 Apr
PI historianBearing-temp excursions above 78°C at full mill load - 9 flagged eventsTE-1104 · 9 ts
Shift logs2 operator notes: “SAG-1 pinion running hot, oil smell”Shift A/B · Mar-Apr
LIMS · oilFe wear particles rising 210 → 480 ppm across 3 samples3 samples · Feb-Apr
Replace pinion bearing & upgrade lube routing; move B-101 PM to condition-based on oil-Fe trend. · recovery $0.24M / yr
ApproveAssignDismissRanked hypotheses
Every finding carries competing explanations with explicit confidence - never a single unexplained verdict.
Evidence chain
Each claim is traced to source records and timestamps. Auditable by any engineer, not a black box.
Action & recovery
Findings end in a corrective action with an owner and a recovery value - ready to approve, assign, or dismiss.
Contact
Let's scope it together.
Start with the two-track diagnostic - fixed fee, first insights on your actual data, no commitment beyond it.